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| (Above
and below) Himalayan craftsmen burning out on an
open fire and pouring metal. |
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(Above
and below) Smelting
operation in progress. Artistic
rendering of an Etruscan
ironworks, c. 616 BC. |
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Bronze equestrian statute
of Marcus
Aurelius, Roman, c. 161-80 AD |
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During
this heating process, the wax melts and is drained out
through special openings built into the investment. The
wax is "lost" and in its place there exists the exact
shape of the original wax form. It is into this empty
space that the molten metal is poured. When it solidifies,
an exact replica of the wax form is created.
By around
5,000 BC, kilns were used for firing ceramics. This
development permitted the control of heat used in the
firing. Kilns were also adapted for use in metal work.
One advantage to using the kiln in metallurgy was that
it allowed for larger amounts of metal to be smelted.
The use of the kiln also permitted the creation of larger
metal objects.
After the
development of kiln work, there followed a period of
experimentation in which people attempted to strengthen
the objects they were creating. As the objects grew
in size, the need to have them withstand the pressure
of their enlarged form grew. Different metals, such
as lead and arsenic were alloyed, or mixed, into the
copper. This combination of metals lowered the required
melting temperature, and increased the flow and strength.
It was around
3,000 BC that early forms of bronze casting are first
recorded. During this period, it is generally agreed
that bronze was created from an alloy of 90% copper
and 10% tin. This is about the same ratio of copper
to tin used today in the creation of bronze.
Because
of its strength, bronze became the preferred material
for the manufacture of tools and weapons. It was a common
material for creating implements of decoration and worship,
and was generally considered a sign of wealth. The expense
of time and materials limited the ownership of bronze
to the well to do; common people continued to utilize
found materials such as stone, antler and wood. The
use of bronze remained in force until the advent of
the Iron Age around 1,000 BC. Iron, it was discovered,
was easier to produce than bronze because it is found
in natural abundance. Iron is also stronger and more
resilient than bronze. It became the preferred material
for creating tools and weapons.
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